Struck-By & Caught-In/Between Hazards
Two of the Focus Four happen fast and often around equipment and materials.
Struck-by
- Vehicles & equipment — wear hi-vis, make eye contact with operators, stay out of blind spots and backing paths.
- Falling objects — use toe boards, debris nets, and never stand under suspended loads; secure tools at height.
- Flying objects — eye protection when cutting, grinding, or using powder-actuated tools.
Caught-in / between
- Trench cave-ins (covered next) — a leading caught-in killer.
- Machinery — keep guards on; never reach into moving equipment; use LOTO during service.
- Pinch points — stay clear of equipment and a fixed object (walls, other equipment).
Going Deeper (Intermediate)
Struck-by and caught-in/between are two of the Focus Four. Struck-by = hit by a moving/flying/falling object (vehicles, loads, tools, nail-gun discharge). Caught-in/between = crushed, pinched, or buried (trench collapse, unguarded machinery, between equipment and a fixed object).
Controls that actually move the needle:
- High-visibility apparel (ANSI/ISEA 107) and internal traffic control plans to separate workers from equipment.
- Spotters + back-up alarms for vehicles; never position yourself in a blind spot or pinch point.
- Secure loads and tools at height; barricade swing radii of cranes/excavators.
Advanced / Pro-Level
The deadly specifics:
- Equipment swing/crush zones: a worker pinned between a swinging counterweight and a wall is a classic caught-between fatality — barricade the full swing radius.
- Rigging & loads: never stand under a suspended load; use tag lines; know sling angle effects (a 30° sling angle nearly doubles the tension in each leg).
- Nail guns: use full-sequential trigger (not bump/contact trip) for the biggest injury reduction; most ER visits are from contact-trip double-fires.
- Unguarded rotating equipment (augers, rebar, PTO shafts) — machine guarding and LOTO prevent the caught-in amputation.
Practice Challenge
An excavator is trenching beside a building wall. Where is the caught-between fatal zone, and what's the control? (Answer: between the machine's rotating counterweight/cab and the wall — barricade the entire swing radius so no one can enter that pinch zone while it operates.)
In Practice
A worker stands behind a backing dump truck, right in the driver's blind spot. A spotter, a hi-vis vest — or simply not being there — prevents a struck-by tragedy.
Common Mistakes to Avoid
- Standing in equipment blind spots or backing paths
- Standing under suspended loads
- Removing or bypassing machine guards
Takeaway: Stay visible, never stand under loads, keep machine guards on, and avoid pinch points between equipment and fixed objects.
⚠️ Educational overview — this is not official OSHA certification. Get OSHA 10/30 training from an OSHA-authorized trainer, and always follow your employer's safety program and current OSHA standards (29 CFR 1926 for construction).